opel-cad/opel_pin.py
2026-06-26 23:06:46 +02:00

83 lines
No EOL
3.2 KiB
Python

from build123d import *
from ocp_vscode import show
# ==========================================
# --- MASTER PARAMETERS ---
model_size = 31.0 # Outer diameter of the ring
overhang = model_size * (3.0 / model_size) # How many mm the bolt sticks out past the ring
# ==========================================
# --- Derived Parameters ---
outer_diameter = model_size
inner_diameter = model_size * (25.4 / model_size)
thickness = model_size * (2.3 / model_size)
pin_diameter = model_size * (3.1 / model_size)
pin_length = model_size * (10.8 / model_size)
pin_spacing = model_size * (14.0 / model_size)
pin_height_offset = model_size * (1.55 / model_size)
fillet_radius = model_size * (0.15 / model_size)
# --- Lightning Bolt Proportions ---
W = (outer_diameter / 2) + overhang
bound = model_size
H_outer = model_size * (3.1 / model_size)
H_inner = model_size * (0.5 / model_size)
X_point = model_size * (5.8 / model_size)
X_inner = model_size * (2.7 / model_size)
with BuildPart() as opel_pin:
# 1. Base Ring
with BuildSketch() as ring_sketch:
Circle(outer_diameter / 2)
Circle(inner_diameter / 2, mode=Mode.SUBTRACT)
extrude(amount=thickness)
# 2. Lightning Bolt Profile (Aggressive Z-Shape)
with BuildSketch() as bolt_sketch:
pts = [
(-bound, H_outer), # 1. Top-left outer edge
(-bound, -H_inner), # 2. Bottom-left outer edge of upper bar
(-X_inner, -H_inner), # 3. Inner bottom corner (cuts right, past center)
(-X_point, -H_outer), # 4. Sharp bottom-left point (diagonals back left)
(bound, -H_outer), # 5. Bottom-right outer edge
(bound, H_inner), # 6. Top-right outer edge of lower bar
(X_inner, H_inner), # 7. Inner top corner (cuts left, past center)
(X_point, H_outer) # 8. Sharp top-right point (diagonals back right)
]
z_shape = Polygon(*pts)
# Fillet the 2D corners of the Z shape so the inner zig-zag isn't infinitely sharp
fillet(z_shape.vertices(), radius=fillet_radius)
# Cleanly slice off the overhangs
Circle(W, mode=Mode.INTERSECT)
extrude(amount=thickness)
# ==========================================
# ---> THE FIX: Fillet ALL top edges <---
# 1. Grab the highest face on the Z-axis (the newly merged face of both ring + bolt)
top_face = opel_pin.faces().sort_by(Axis.Z)[-1]
# 2. Grab ALL edges of that top face (no filtering)
all_top_edges = top_face.edges()
# 3. Apply the 3D fillet to the entire border
fillet(all_top_edges, radius=fillet_radius)
# ==========================================
# 3. Mounting Pins (on the back face)
bottom_face = opel_pin.faces().sort_by(Axis.Z)[0]
with BuildSketch(bottom_face) as pin_sketch:
with Locations((-pin_spacing, -pin_height_offset), (pin_spacing, pin_height_offset)):
Circle(pin_diameter / 2)
extrude(amount=pin_length)
# --- Export for 3D Printing ---
# This saves a STEP file in the same folder as your python script
export_step(opel_pin.part, "vintage_opel_pin.step")
# --- Send to OCP CAD Viewer ---
show(opel_pin)