W/o fillet donw

opel_pin.py

@@ -2,39 +2,39 @@ from build123d import *
 from ocp_vscode import show
 
 # ==========================================
-# --- MASTER PARAMETER ---
-# Defines the outer diameter in mm. 
-# Change this single value to scale the entire model!
-model_size = 35.0  
+# --- MASTER PARAMETERS ---
+model_size = 31.0  # Outer diameter of the ring
+overhang = model_size * (3.0 / model_size)     # How many mm the bolt sticks out past the ring
 # ==========================================
 
 # --- Derived Parameters ---
-# All dimensions are calculated as fractions of the original 35mm baseline
 outer_diameter = model_size
-inner_diameter = model_size * (29.0 / 35.0)
-thickness      = model_size * (2.0 / 35.0)
+inner_diameter = model_size * (25.4 / model_size)
+thickness      = model_size * (2.3 / model_size)
 
-# Pin dimensions
-pin_diameter   = model_size * (2.0 / 35.0)
-pin_length     = model_size * (5.0 / 35.0)
-pin_spacing    = model_size * (14.0 / 35.0) # Distance from center to each pin
+pin_diameter   = model_size * (3.1 / model_size)
+pin_length     = model_size * (10.8 / model_size)
+pin_spacing    = model_size * (14.0 / model_size)
+pin_height_offset = model_size * (1.55 / model_size)
+fillet_radius  = model_size * (0.5 / model_size)
 
 # --- Lightning Bolt Proportions ---
-# W is a safe overhang width (guaranteed to be outside the ring for clean intersection)
-W = outer_diameter * 1.2
+# W is now the radius of the ring PLUS your desired flat overhang
+W = (outer_diameter / 2) + overhang
 
-# Vertical (Y) heights for the horizontal bars
-y_top_outer = model_size * (4.0 / 35.0)
-y_top_inner = model_size * (2.0 / 35.0)
-y_bot_outer = model_size * (-4.0 / 35.0)
-y_bot_inner = model_size * (-2.0 / 35.0)
+# --- Lightning Bolt Proportions (The Vintage "Z" Fix) ---
+# We use a massive bounding box to draw the Z, then use your Circle(W) to cleanly trim it.
+bound = model_size 
 
-# Horizontal (X) positions mapping the central diagonal cut
-x_inner_left  = model_size * (-2.0 / 35.0)
-x_diag_bot    = model_size * (-6.0 / 35.0)
-x_inner_right = model_size * (2.0 / 35.0)
-x_diag_top    = model_size * (6.0 / 35.0)
+# Vertical (Y) coordinates for the horizontal bars
+# H_outer defines the overall height. H_inner defines where the cutouts stop.
+H_outer = model_size * (3.1 / model_size) 
+H_inner = model_size * (0.5 / model_size)
 
+# Horizontal (X) coordinates for the zigzag points
+# X_point is the sharp outer tip. X_inner is how deeply the diagonal cuts past center.
+X_point = model_size * (5.8 / model_size)
+X_inner = model_size * (2.7 / model_size)
 
 with BuildPart() as opel_pin:
     # 1. Base Ring
@@ -43,31 +43,29 @@ with BuildPart() as opel_pin:
         Circle(inner_diameter / 2, mode=Mode.SUBTRACT)
     extrude(amount=thickness)
 
-    # 2. Lightning Bolt Profile (Fully Parametric)
+    # 2. Lightning Bolt Profile (Aggressive Z-Shape)
     with BuildSketch() as bolt_sketch:
-        # Drawing the Z-shape using our dynamic variables
         pts = [
-            (-W, y_top_outer),             # 1. Top-left outer edge
-            (-W, y_bot_inner),             # 2. Bottom-left outer edge
-            (x_inner_left, y_bot_inner),   # 3. Inner bottom-left corner
-            (x_diag_bot, y_bot_outer),     # 4. Diagonal drop to the lower bar
-            (W, y_bot_outer),              # 5. Bottom-right outer edge
-            (W, y_top_inner),              # 6. Top-right outer edge
-            (x_inner_right, y_top_inner),  # 7. Inner top-right corner
-            (x_diag_top, y_top_outer)      # 8. Diagonal rise back to the upper bar
+            (-bound, H_outer),           # 1. Top-left outer edge
+            (-bound, -H_inner),          # 2. Bottom-left outer edge of upper bar
+            (-X_inner, -H_inner),         # 3. Inner bottom corner (cuts right, past center)
+            (-X_point, -H_outer),        # 4. Sharp bottom-left point (diagonals back left)
+            (bound, -H_outer),           # 5. Bottom-right outer edge
+            (bound, H_inner),            # 6. Top-right outer edge of lower bar
+            (X_inner, H_inner),         # 7. Inner top corner (cuts left, past center)
+            (X_point, H_outer)           # 8. Sharp top-right point (diagonals back right)
         ]
         Polygon(*pts)
         
-        # Cleanly slice off the overhangs using the outer circle
-        Circle(outer_diameter / 2, mode=Mode.INTERSECT)
+        # Cleanly slice off the overhangs using your dynamic W radius
+        Circle(W, mode=Mode.INTERSECT)
     extrude(amount=thickness)
 
     # 3. Mounting Pins (on the back face)
     bottom_face = opel_pin.faces().sort_by(Axis.Z)[0]
     
     with BuildSketch(bottom_face) as pin_sketch:
-        # Place pins dynamically based on the scale
-        with Locations((-pin_spacing, 0), (pin_spacing, 0)):
+        with Locations((-pin_spacing, -pin_height_offset), (pin_spacing, pin_height_offset)):
             Circle(pin_diameter / 2)
             
     extrude(amount=pin_length)